Transitioning to Pio: a complete checklist for new Pio customers

NOTE

The Pio app functionalities presented in this article are only visible to Pio Admins.

Welcome to the Pio Help Center!

This article provides you with an overview of things you need to do as a Pio Admin to get your Pio up and running. It also gives you helpful tips on the everyday use of Pio and guidelines on where to find more information.

Topics covered in this article:

Preparations in the warehouse 
Preparations in your online store 
Pio app setup 
Shipping setup 
How to use Pio - the basics 
How to use Pio - advanced use 
Transition to Pio: what happens when the grid, ports and robots are in place

Preparations in the warehouse

WiFi and wired network

Make sure WiFi and wired networks are available in your warehouse. Pio hardware requires a wired network, and the Pio app requires stable WiFi with low latency to work smoothly. You cannot use Pio via a mobile hotspot. The Pio Deployment team can provide you with more details on network requirements, and an overview of the network specifications is available here: Network requirements in the warehouse

iPads, label printers and scanners 

Remember to buy iPads, label printers, and scanners. Each port should have its own equipment. We also recommend that you use stands for your iPads.

You can find our recommendations here: Recommended technical equipment 

Furniture and shelves for Pio workstations

Make sure you have furniture for your workstations.

See our examples here: Workstation recommendations

If you are planning to have items outside of Pio that are still connected to the Pio app (these are called shelf items in Pio), make sure you have a storage place near the Pio grid for them.

Read more about shelf items here: What is a shelf item

Set up scanners

A scanner is needed for the bin insert, so we recommend having the scanner available as soon as possible. You also need to connect the scanner to your iPad when you start using the Pio app, so it's wise to try to pair these two before the go-live date so you don't face extra challenges then.

If you use the Zebra Socket Scanner, you can read how to connect it to an iPad here: How to connect Zebra Socket Scanner with iPad

Preparations in your online store

All the products must have a unique SKU in order to be synced and visible in the Pio app. This also applies to all product variants (different sizes, colors, etc.), so make sure all your products have a unique SKU before you start using Pio.

If you use Shopify, please note that SKU is not the same as product ID (Shopify will automatically create a product ID for each product. Those are number strings at the end of the product URL).

If you want to use a scanner for storing and searching (recommended), your products and product variants should all have barcode/EAN numbers.

Using a scanner for picking, storing, and searching is the best practice and a much smoother and quicker process.

Read more: Best practice: Picking and storing using a hand scanner

Pio app setup

Shopify integration

Shopify integration should start before/during the Pio grid installation. First, you need to provide us with some details on your Shopify store so we can start the setup. After that, we provide you with a link to install the Pio app.

More details: How to integrate with Shopify

If you are using Shopify today and you are wondering how to handle the orders and inventory when we are integrating to Pio, we have made a knowledge article for you: What happens with existing Shopify orders and inventory when integrating with Pio?

Integrations for other e-commerce platforms

Contact your integration partner for assistance. The integration work should be started as soon as possible and must be ready before the building phase, to make sure products are synced to Pio and ready to receive inventory.

Read more: 
Sandbox integration testing
Technical Integration FAQ

Connect iPads with the Pio app

After you have gotten the Pio app, you need to authorize the iPads that will be used with Pio. You also need to change some settings on your iPad, so it's easiest to do these at the same time.

Please follow the instructions here:
Configure iPad settings before installing Pio app 
How to connect iPad with Pio app

Admin and Port modes in the Pio app

The Pio app has two modes: Admin mode and Port mode. The Port mode is only available on the iPad and is used for tasks where you interact with the Grid. The Pio Admin mode can be accessed both from the iPad and on your laptop.

The Pio app should always be used in landscape (=horizontal) mode on the iPad!

Shipping setup

Webshipper

If you are using Webshipper, make sure you have done the necessary preparations both in Shopify and Webshipper. After that, you can start to set up your Webshipper integration in the Pio app.

Detailed instructions here: How to integrate with Webshipper

ShipStation

If you are going to use ShipStation as your shipping software, some preparations are required both in your ShipStation account and in Pio. 

Detailed instructions here: 
Integrate your Pio app with ShipStation
ShipStation integration settings in Pio

How to use Pio - the basics

Picking, Storing, and Searching

Pio has three basic functionalities: picking, storing, and searching. We recommend that you get familiar with these functionalities already before your Pio grid is in place to understand the basics. We will also have training with you to go through these workflows together. 

Bin configuration

We strongly recommend using bin dividers to split the bins into smaller compartments already when inserting the bins. This will maximize the storage capacity in your Pio grid. You should configure a large number of your bins during bin insert, and at the latest, before you start storing products in the system. This is the most effective use of time, as you can configure bins in large batches, and also because it is only empty bins that can be reconfigured into other layouts at a later stage.

Note! Bin configuration workflow in the Pio app is only available for Pio user roles Admin and Manager. Learn how to configure bins here: How to configure bins and How to insert bin dividers.

We recommend that you also read our best practice articles on storage optimization, Bin usage and reconfiguring bins

Shelf items (oversized items)

It is also possible to add products to Pio inventory that are too large for a bin. In Pio, these oversized products are called shelf items. In order to pick items from the shelves or other locations outside the bins during the picking process, these items should always be stored in Pio. 

You can read more about shelf items here: 
What is a shelf item?
How to store shelf items
Shelf labeling system

How to use Pio - advanced use

Once you've become familiar with Pio's basic functionalities, you can take a look at these special tricks and tips we have gathered here. Note that many of the functionalities listed here are only available for Pio Admin users.  

Prioritization rules for orders

It is possible to add rules in Pio that prioritize specific orders. You can add the rules based on shipping methods, stores, and tags. Note that only a Pio Admin user can create the order prioritization rules. 

Read more: Rules for order prioritization

Order filters

A Pio Admin user can add filters for picking orders. A filter can be based on the tags on an order, or by the store. 

Read more: Order Filters

Partially fulfilled orders 

Use partial shipments if it is necessary to split an order into multiple shipments. 

Read more: Partially fulfilled orders

Deviated orders

If there is an issue with a product when picking the order, the order can be flagged and it will be marked as a deviated order in Pio. An order is usually deviated if there is a lack of stock or if an item is damaged.

Read more: Deviated orders

Product kits

Pio also supports product kits, ie. bundles that are imported from Shopify. A kit can consist of as many items as you want. Note that only Pio Admin users can create kits in Pio. 

Read more: Kits

What happens when the grid, ports, and robots are in place

Training

After the Pio grid is in place, the Pio Operations team will be on-site for training sessions with you. The training is split into two sessions:

  • Pio User training concentrates on the Pio app use All the people who will work with the Pio system can join this training
  • Super User training concentrates on the safe use of Pio hardware (robots, grid, ports, and Customer console). There are normally 1-5 Pio Super Users per company. For security reasons, there needs to be a trained Pio Super User at the warehouse at all times when Pio is in use. The training can also be arranged in advance in Pio's training facilities in Stavanger, Norway.

Bin insert

The first task after the grid is in place is to insert the bins into the system. Pio (Deployment or Operations Team) will supervise the initial bin insert. You will complete the bin insert process with your team.

Required equipment for the bin insert is at least 1 iPad and a barcode scanner. Bin dividers will be delivered with the grid, and it is recommended to insert the dividers while doing the initial bin insert. This will save you a lot of time.

Depending on how many bins you will have in your grid, the bin insert can take several days. Make sure you have enough people to handle the bin insert when the system is ready for use. 

Read more: Bin insertion & How to insert bin dividers

Bin configuration

During the bin insert, you have the option to add bin dividers to the bins while inserting them. You should think in advance what type of bin configuration is most useful for you. Bins can be divided into 2, 4, 8 and 16 compartments.

For bigger items, it is recommended to use bins that are divided into two compartments. If you have smaller items, we strongly advise storing them in 16 split bins. It is also recommended to use 16 split bins for returns (one item/SKU per compartment) to maximize the storage capacity in Pio.

It is the most effective use of time to configure the different bin layouts while doing the bin insert. Note that the bin configuration workflow in the Pio app is only available for Pio Admins.

Learn how to configure bins here: How to configure bins.

Storing products

After you have inserted the bins and bin dividers, it is time to start adding your products. Use the Storing flow in the Pio app: How to store products in Pio

Read our recommendations for storing in this article: How to maximize storage capacity

For Shopify users: Activate product and order sync

When you are done with the initial storing, and you are ready to start handling orders in Pio, inform Pio so we can activate the product and order sync between your online store and Pio (this sync is deactivated by default). Make sure that you have also activated Pio in your Webshipper. 

Picking orders

After the order sync has been activated, your orders will added to the picking queue in Pio. Select 'Pick' in your Pio app, and the orders will start coming to the ports. They normally come chronologically if you haven't made any other order prioritization rules in Pio.

Continue reading: How to pick orders in Pio

If you have any questions, please contact Pio Support, and we will be happy to help you!

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